Flatpack Furniture Fails We’ve Fixed (So You Don’t Have To)

We’ve all seen the memes and horror stories of flatpack furniture gone wrong — backward panels, wobbly shelves, doors that won’t close. At BJD Flatpack Assembly, we’ve been called in to fix countless flatpack fails across Portsmouth, Southampton, Hampshire and West Sussex, saving our clients time, stress, and the cost of starting over.

Here are some of the most common issues we’ve encountered — and how we fix them.

❓ 1. The “Extra” Parts Mystery

You’ve finished assembling your furniture… but you’re left with a handful of screws and dowels. While some may be spares, they often signal a missed step.

🔧 Our fix: We retrace the instructions, identify where parts were missed, and install them properly to ensure safety and stability.

🪑 2. Wobbly or Unstable Furniture

A classic fail. Wobbly furniture is not just annoying — it’s a safety hazard, especially in homes with children or pets.

🔧 Our fix: We check all connections, tighten fixings, and ensure the furniture is level and secure.

🚪 3. Doors That Don’t Align or Close Properly

Misaligned doors are common with wardrobes and cabinets, especially IKEA PAX systems. Causes include incorrect hinge placement or an uneven frame.

🔧 Our fix: We adjust hinges, square the frame, and level the unit for smooth, aligned doors.

🧰 4. Drawers That Stick or Don’t Slide Smoothly

Sticky drawers are often due to misaligned runners or uneven furniture.

🔧 Our fix: We realign drawer runners, square the drawer boxes, and level the unit for smooth operation.

🔄 5. Components Assembled Backwards

It’s surprisingly easy to install a panel the wrong way around — especially with vague diagrams.

🔧 Our fix: We disassemble the affected section and rebuild it correctly, following the instructions step-by-step.

🛠️ 6. Damage During Assembly

Forcing parts, using the wrong tools, or dropping components can lead to scratches, dents, or worse.

🔧 Our fix: While we can’t undo damage, we assess the issue and advise on replacements or workarounds. Our careful approach helps prevent damage in the first place.

❓ Why Choose BJD Flatpack Assembly?

By hiring BJD Flatpack Assembly in Portsmouth, Southampton, Hampshire and West Sussex, you avoid these common pitfalls. We bring:

✅ Years of experience

✅ The right tools

✅ A careful, methodical approach

✅ Full insurance for peace of mind

Whether you need help fixing a failed attempt or want it done right the first time, we’re here to help.